Comply with the stringent health and safety requirements in pharmaceutical production while meeting mandatory quality requirements.
More and more, pharma manufacturers are looking for ways to reduce the costs associated with product manufacture yet increase safety and quality. Cleanroom air filtration and process dust collection solutions play a key role in ensuring the manufacture of high-quality pharmaceutical products while helping you increase your throughput.
Oral solid dosage (OSD) processes face two main challenges. For one, the generic drug market is putting pressure on manufacturing operations to become more agile and efficient. Filtration systems at these facilities have the potential to help lower operating costs by cutting energy consumption and equipment downtime and by providing filters with an extended lifetime.
Secondly, drugs containing high-potency compounds and active pharmaceutical ingredients (HPAPIs), like in oncology treatments, are on the rise. Their production demands enhanced operational quality and occupational safety to eliminate cross-contamination risks and to protect people and the environment. Operational flexibility also presents a challenge, requiring high quality while allowing for rapid production changeovers.
Camfil provides state-of-the-art HEPA filters and specialised dust collectors for OSD processes and facilities. OSD facilities consist of different areas that each require their own air filter or dust collector to meet various needs:
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Area |
Solution |
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MAU and AHU |
High-end pre-filtration for minimising total cost of ownership and protecting critical areas |
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Milling, grinding, blending, formulating Compression suites Coating areas |
Efficient HEPA filter systems for smooth cleanroom operations – Camfil CleanSeal™ and Megalam™ Compact dust collectors – Camfil Quad Pulse Packages 1 and 2 |
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Isolator areas Downflow booths |
Megalam and push-push filters for work environment protection |
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Conveying and loading areas |
CamCleaner™ for maintaining a clean, safe warehouse |
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Administrative offices |
Quality filtration to ensure employee well-being and productivity |
Camfil is a leader in air filtration solutions for the life science industry and works in close cooperation with several of the largest global pharma manufacturers. We offer filters, housings and air cleaners designed to comply with strict demands on safety, traceability and control.
Camfil’s CleanSeal™ filter housing is also specially designed for life sciences. It is a robust, fully welded, leak-proof solution that is easy to install, handle and maintain.
Control your sensitive production environment with dedicated pharma air filtration and dust collection solutions. You will gain these benefits:
Dust collectors safely handle harmful dust from pharmaceutical manufacturing or packaging processes. Providing explosion protection solutions and containment to help mitigate the risks to operators, processes and the environment.
Guarantee product safety and ensure the longest and safest shelf life by controlling production and air contact issues. Using filters that comply with cleaning agents, temperatures and standards protects both products and people.
Protect people, processes, products and equipment while keeping maintenance and energy costs low by keeping air handling units unclogged.
Controlled environments must protect critical processes and personnel. A high level of air cleanliness is essential to protect products and to contain hazardous compounds. High-quality filtration systems help ensure regulatory compliance and maintain efficient operations.
It's imperative to protect people and the environment from highly dangerous biological, chemical or radioactive risks during research or production operation, especially within defense, the military and university labs.
Camfil launched the Hi-Flo bag filter range in 1969 and it has been our biggest success - Now we are introducing the Next Generation!
Commercial and public buildings Innovation technology and research
Dust collection systems are all safety devices and thus state-of-the art modern methods of validation and certification are required. Furthermore it is vital to ensure that the system is still in compliance after perhaps changed process conditions, to provide maximum safety for personnel and the facility. It is also recommended to carry out quality audits, process reliability surveys and annual safety inspections.
Food and beverage Life science and healthcare Manufacturing and machinery
In many instances, pharmaceutical and chemical manufacturing involves the handling and processing of powder or granular ingredients, many of which have exposure or explosion risks attached when in dust form. A comprehensive risk assessment of each and every application is essential before evaluating the appropriate dust control solution.
To mitigate exposure and explosion risks in pharmaceutical workspaces, you have to fully understand the application and the processed ingredients. Dust testing and a hazard analysis will provide more specific information about particle size and explosive properties of your dust and thereby to determine the right extraction solution for your needs.
Not all people who purchase our products are experts in air filtration and they shouldn’t have to be either. The purpose of Camfil City is to give everyone a chance to learn the basics of what our clean air solutions can do for them.
G-CON cleanroom application with Gold Series Dust Collector
Clean air plays an imperative role in the life science, healthcare and pharmaceutical process chain. Many studies have inferred that in moderate levels of air pollution the damage to human health is irreversible. In the life science industry where biological life or living organisms are at play, it is vital to maintain utmost hygiene along with superior indoor air quality. Camfil’s high-efficiency air filtration solutions are used by many global life science industry specialists in cleanrooms, production areas, and laboratories, including many global biosafety labs around the world.
Case Study: Camtain Contains Explosive Pharma Dust. A multinational pharmaceutical company needed a dust extraction system for their new tableting suite in Spain. The suite comprised of six rooms, each with its own tablet machine that created explosive dusts.
Pfizer Prioritises Energy Reduction Project. Camfil secured a supply and installation contract at the Pfizer Global Research and Development Campus in South-East Kent, UK that improved air quality and saves over £2 million.
Case Study: Cannabis Cultivation. This key player in the industry operates one of the largest facilities in Canada, with over 150,000 square feet of space licensed for medical marijuana production. The process of growing cannabis produces a strong smell.
Case Study: Odour Solution For Pharmaceutical Company. There was a distinct odour in the manufacturer's lab and cold storage area, and employee complaints of nuisance odour eventually circulated to management where the concern was escalated.
GSX collectors are ideal for use in pharma, mining, food and chemical processing industries. They also provide a safer work environment in metalworking applications like welding and cutting.
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