The dust extraction system Quad Pulse Package 2 PX is the ideal solution for handling harmful dusts from various applications in the pharmaceutical and chemical industry with medium-sized air volumes from 1,000 up to 3,000 m³/h (590 – 1,765 cfm ). Therefore the dust collection system includes two filter cartridges, operating with the quad pulse cleaning system which pulses one quadrant at a time so that the dust collector is always online and air flow is never interrupted. The QPP 2 PX provides an external fan connection which allows a flexible selection of fans. The unit also includes a pressure shock resistent housing and a Bag-In Bag-Out safe-change system for all filter stages as well as the dust discharge.
Hybrid solution: Extracting process dust from five tableting machines as well as dust from a central vacuum system with 7 high vacuum extraction points with a single dust collector.
Case studies Life science and healthcare
Processes in manufacturing facilities often generate dust and fumes which for example can pose health risks for your operators or compromise the quality and safety of your products. Determining the right capture and filtration solution helps to protect against the main risks of uncontrolled emissions and thus to create safe work environments.
Manufacturing and machinery Air quality Food and beverage Life science and healthcare
When purchasing dust collection systems and filter cartridges, the initial purchase price is just the tip of the iceberg. The true costs – energy, consumables and operations – are lurking below the surface. The good news is that there are ways to reduce these costs over the long term.
Manufacturing and machinery Food and beverage Innovation technology and research Life science and healthcare
Dust collection systems are all safety devices and thus state-of-the art modern methods of validation and certification are required. Furthermore it is vital to ensure that the system is still in compliance after perhaps changed process conditions, to provide maximum safety for personnel and the facility. It is also recommended to carry out quality audits, process reliability surveys and annual safety inspections.
Manufacturing and machinery Food and beverage Life science and healthcare
Dust collection systems are an important part of any manufacturing process, so they need to be sized and designed properly. One critical design component is specifying the proper filtration media, which requires analysis of the dust in the process and all operating conditions.
Manufacturing and machinery Food and beverage Life science and healthcare
Almost all industrial manufacturing, processing or packaging applications generate dust as a side effect. Many of these dusts are both combustible as well as explosive, and removing them from the work place can significantly reduce the risk of serious accidents. It is estimated that there are approximately 2,000 dust explosions in Europe annually. Most of these are minor but some are very destructive. So by extracting the dust, the risk in the production is reduced, but unless the extraction system is safe the risk is just moved.
Manufacturing and machinery Food and beverage Life science and healthcare
Though tablet compression does not generate large volumes of fugitive dust, safe and efficient collection of whatever dust is created by this process is critical. The dust collector linked to the press can contribute to reliable, consistent performance – or detract from it, if components are not properly designed.
Active Pharmaceutical Ingredients (API´s) create a number of challenges for pharma manufacturers and their production processes. The API’s create very fine dusts and often high solvent concentrations during the product handling and manufacturing processes. This fine dusts pose the greatest risk to the worker’s health, with harmful particles being retained in the lungs. That´s why effective filtration is required combined with containment solutions to ensure the dust doesn’t escape during normal operation as well as during routine maintenance like filter changes or waste dust disposal.
In many instances, pharmaceutical and chemical manufacturing involves the handling and processing of powder or granular ingredients, many of which have exposure or explosion risks attached when in dust form. A comprehensive risk assessment of each and every application is essential before evaluating the appropriate dust control solution.
To mitigate exposure and explosion risks in pharmaceutical workspaces, you have to fully understand the application and the processed ingredients. Dust testing and a hazard analysis will provide more specific information about particle size and explosive properties of your dust and thereby to determine the right extraction solution for your needs.
Dust collectors are necessary safety systems in many manufacturing and processing plants, thus as in the food processing industry. But if they are not designed, installed and maintained properly, these systems themselves can cause serious problems. In this eBook we highlight 10 ways how to make sure your dust collection system is up to the tasks of keeping workers safe, maximising production uptime and meeting regulatory compliance.
Manufacturing and machinery Food and beverage Life science and healthcare
A properly designed and installed dust collection system will effectively catch, convey and separate hazardous and nuisance dusts. Our new ePoster pinpoints key areas to watch and signs to look for that will help you avoid problems with your dust collection system and to keep up process availability in your production facility.
Manufacturing and machinery Food and beverage Life science and healthcare
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