The Gold Series Camtain dry dust collector is specifically designed for applications in the pharmaceutical and chemical industry, where harmful substances are present such as APIs and therefore, containment is required to protect the operators from exposure. The modular extraction system is available for medium to high air volumes and tested to meet ATEX & NFPA standards, incorporating different explosion protection options.
Processes in manufacturing facilities often generate dust and fumes which for example can pose health risks for your operators or compromise the quality and safety of your products. Determining the right capture and filtration solution helps to protect against the main risks of uncontrolled emissions and thus to create safe work environments.
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When purchasing dust collection systems and filter cartridges, the initial purchase price is just the tip of the iceberg. The true costs – energy, consumables and operations – are lurking below the surface. The good news is that there are ways to reduce these costs over the long term.
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Dust collection systems are all safety devices and thus state-of-the art modern methods of validation and certification are required. Furthermore it is vital to ensure that the system is still in compliance after perhaps changed process conditions, to provide maximum safety for personnel and the facility. It is also recommended to carry out quality audits, process reliability surveys and annual safety inspections.
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Dust collection systems are an important part of any manufacturing process, so they need to be sized and designed properly. One critical design component is specifying the proper filtration media, which requires analysis of the dust in the process and all operating conditions.
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HemiPleat is, in short, the uniquely, patented media pleating technology Camfil use to create highly efficient filter cartridges that outlast and outperform competitors alternatives.
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Almost all industrial manufacturing, processing or packaging applications generate dust as a side effect. Many of these dusts are both combustible as well as explosive, and removing them from the work place can significantly reduce the risk of serious accidents. It is estimated that there are approximately 2,000 dust explosions in Europe annually. Most of these are minor but some are very destructive. So by extracting the dust, the risk in the production is reduced, but unless the extraction system is safe the risk is just moved.
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Though tablet compression does not generate large volumes of fugitive dust, safe and efficient collection of whatever dust is created by this process is critical. The dust collector linked to the press can contribute to reliable, consistent performance – or detract from it, if components are not properly designed.
Active Pharmaceutical Ingredients (API´s) create a number of challenges for pharma manufacturers and their production processes. The API’s create very fine dusts and often high solvent concentrations during the product handling and manufacturing processes. This fine dusts pose the greatest risk to the worker’s health, with harmful particles being retained in the lungs. That´s why effective filtration is required combined with containment solutions to ensure the dust doesn’t escape during normal operation as well as during routine maintenance like filter changes or waste dust disposal.
In many instances, pharmaceutical and chemical manufacturing involves the handling and processing of powder or granular ingredients, many of which have exposure or explosion risks attached when in dust form. A comprehensive risk assessment of each and every application is essential before evaluating the appropriate dust control solution.
To mitigate exposure and explosion risks in pharmaceutical workspaces, you have to fully understand the application and the processed ingredients. Dust testing and a hazard analysis will provide more specific information about particle size and explosive properties of your dust and thereby to determine the right extraction solution for your needs.
Dust collectors are necessary safety systems in many manufacturing and processing plants, thus as in the food processing industry. But if they are not designed, installed and maintained properly, these systems themselves can cause serious problems. In this eBook we highlight 10 ways how to make sure your dust collection system is up to the tasks of keeping workers safe, maximising production uptime and meeting regulatory compliance.
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A properly designed and installed dust collection system will effectively catch, convey and separate hazardous and nuisance dusts. Our new ePoster pinpoints key areas to watch and signs to look for that will help you avoid problems with your dust collection system and to keep up process availability in your production facility.
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Case Study: Camtain Contains Explosive Pharma Dust. A multinational pharmaceutical company needed a dust extraction system for their new tableting suite in Spain. The suite comprised of six rooms, each with its own tablet machine that created explosive dusts.
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