Turbomachinery equipment are critical pieces of equipment that ingest large quantities of air. A gas turbine intake, for example, ingests up to 98% air and 2% fuel. Air quality is critical for the performance and life of the equipment and directly impacts an operator’s availability, reliability and profitability. Whether you operate a gas turbine, wind turbine, large industrial air compressor, or other turbomachinery, high quality air filtration will quickly bring important benefits to your bottom line.
Environmental and operational conditions can vary drastically with each site, therefore, the required filter solution should not only be efficient but also adapted to your local site conditions and challenges.
The following Insight articles cover a wide variety of topics that will help you improve your overall operations.
Did you know Camfil have a full range of retrofit filters that can be utilised in all the most common brands on the market. Camfil filters are not just designed to work but to optimise your dust extraction systems performance
Food and beverage Life science and healthcare Energy and Power Systems Manufacturing and machinery
Dyna Mig had a competitor dust collector solution that regularly caused costly downtime. With the help of Camfil’s expertise and a flagship Camfil Gold Series GSX dust collector system, Dyna Mig was able to eliminate all unscheduled downtime and cut their heating costs to a minimum – as well as work safer.
Energy and Power Systems Case studies Manufacturing and machinery
Camfil has provided container manufacturer AMG with a much more effective dust and fume extraction system offering higher filtration rates. A system that is also more sustainable thanks to reduced energy consumption and longer filter lifetime.
With this project, the TU Delft Solar Boat Team works together with the maritime sector to accelerate the transition to green energy. There is still a lot to be gained in this sector and by thinking together with the maritime world and innovating in the field of sustainability, the team contributes to a better and greener future. Because only together we can make a change.
CamGT 3V-600 static final filters and Cam-Flo GT Hybrid pocket air filters eliminate 6 offline washes per year, improve gas turbine compressor efficiency, and boost power output for a Singaporean coastal cogeneration power plant.
A side by side comparison shows the benefits of higher grade GTC F9 gas turbine air intake filters for two RB211 gas turbines, even in very clean rural areas. It means a cleaner engine, higher power output, fewer water washes, and fuel savings.
Air sampling, CamLab on-site analysis, as well as a Life Cycle Cost analysis show that the CamGT EPA filters will result in no shutdowns for turbine water washes, final filter shutdown extended to 5 years, decreased risk of corrosion and maximum power output.
Frequent pressure and short filter replacement intervals led to high operational costs. Camfil's Cam-Flo air intake pre-filters and CamGT EPA air filters met their goal of 8000 hours of life and reduced pressure drop by 50%.
Egat North, the largest energy producer in Thailand, upgraded to Hi-Flo and CamClose air intake pre-filters as well as CamGT final EPA air filters and lowered degradation by 70%, reduced water wash requirements, and saved approximately $1.24M USD per year.
Camfil provides the CamGT EPA air filter solution that helps reduce gas turbine compressor efficiency degradation and improves pressure drop by 40%. Three years after installation, the customer reported no filter change-outs, only 1 water wash in 3 years, and a low and stable pressure drop.
AG Power delivers reliable power & heating to the district due to gas turbine filtration. In addition, they saved 1,100 tons of CO2 & 650,000 sM3 of fuel/year.
The test showed that that the CamPulse GTC gas turbine cartrdige filter upgrade would improve pressure drop and increase power output despite the salt laden, high humidity environmental conditions.
Low pressure drop GTC air filters minimize filter replacement requirements, improve power output, and lower fuel consumption.
Located offshore Ivory Coast, Africa, the CamGT EPA filter solution saves Foxtrot International 3 shutdowns per year and eliminates salt corrrosion, without compromising on footprint.
An energy plant on the pacific coast upgrades their Siemens 501F gas turbine filtration to the CamGT 4V-300 air intake filters after tests show its water and salt handling capabilities.
Egat North, the largest energy producer in Thailand, upgraded to Hi-Flo and CamClose air intake pre-filters as well as CamGT final EPA air filters and lowered degradation by 70%, reduced water wash requirements, and saved approximately $1.24M USD per year.
Synthetic CamPulse GTC F9 cartridge air intake filters keeps twenty 30MW engines clean and running despite the humid and dusty desert environmental conditions.
The CamGT air filter line has been turbo-boosted to maximize power, profits, and uptime of your gas turbine.
Learn how The Value Rating, the easiest way to select air filters for gas turbines, works.
Designed to help identify filters that improve gas turbine efficiency, The Value Rating system is the easiest way to select air filter for gas turbines.
What if we told you that 98% air and 2% fuel is the input of your most valuable assets, your turbines? Now what if we told you that 100% of that air contains pollutants that can damage your turbines if they’re not properly filtered?
Meeting stricter marine emissions standards while continuing to run reciprocating engines will significantly increase operating costs for commercial shipping operators. To support low emissions, liquified natural gas is becoming a key marine fuel due to increasing availability and clean combustion.
Gas turbines are susceptible to fouling and damage if water droplets and water soluble contaminants, i.e. salts, are ingested by an engine.
During heavy storms, filters are subject to a lot of water. Both filter efficiency and pressure drop can be impacted if the filter drainage is not properly designed or the media hydrophobicity is not sufficient.
With a growing demand for greener practices, and rising operational costs, it has become imperative that gas turbine operators cut their carbon footprints. Upgraded air intake systems are one of the easiest, most cost-effective ways to meet these demands, while improving operations at the same time.
Hot corrosion is a source of nonrecoverable degradation on gas turbines. It is a chemical reaction between salts, sulfur and heat, where the damages can reduce an engine’s life by up to 75%. One of the most effective methods is to eliminate the contaminants triggering the chemical reaction. This paper examines the causes of hot corrosion and assesses various methods of mitigation.
CamGT filters have been engineered to excel in extreme environments. They virtually eliminate fouling, corrosion and maintenance downtime, all at a lower and more stable pressure drop.
Read this infographic and discover: How gas turbines can play a positive role in the future energy mix; How gas turbines can improve their efficiency and carbon intensity; How you can burn less fuel and thus reduce emissions; The amount of CO2 a clean engine emits vs a fouled engine; and Static filter vs. Pulse filer features that reduce emissions
Upgrade your gas turbine air inlet filters to cut carbon emissions per MWh produced.
Protect your gas turbine from ice formation during high humidity and low temperatures. Insufficient icing protection may result in inlet filter system issues and ice formation at the turbine inlet.
To answer this question, let's look at the difference between a land based gas turbine and a jet engine.
Hinkley Point C in Somerset, United Kingdom is amongst the safest and most efficient nuclear power generator that is type of a Pressurised Water Reactor (PWR). With hundreds of megawatts electrical production in planning, safety of the process becomes a key concern.
If you are looking to expand your knowledge on the impact of air filtration on your gas turbines and other turbomachinery, look no more!
Camfil helps customers reduce their carbon footprint with EPA hydrophobic air inlet filters.
CamPure 32 is the new ideal Camfil media for the removal of hydrogen sulfide during the production of biogas in an anaerobic process. Learn how this farm in France applied the high quality chemical absorbent media to their biogas application.
Tata Power Ltd, India's largest integrated power company requests Camfil for a Cam-Flo pocket bag filter and CamGT static air filter retrofit after heavy hot corrosion in the gas turbine and high pressure drop jeopardized performance and safety.
Case Study: North Sea Oil Rig Accommodation Areas. Employees at the North Sea Oil Rig needed cleaner air in common spaces such as television rooms and accommodation spaces. Find out how Camfil and MSV Regalia improved the air with 24/7 usage of a filtration system.
Huadian, a power generation company located in China, upgraded the air inlet filtration system to the GTC synthetic cartridge filters on GT PG9171E engines and improved pressure drop and availability despite the high humidity levels.
Dalkia, a leader in the French gas turbine market, launched a national comparative test for various air intake filters, including Camfil's Hi-Flo pre-filters and CamGT EPA filters, to increase power production for their 10 GE LM6000 gas turbines.
Noise complaints from neighboring communities in Thailand prompted the plants to evaluate a noise-reducing filtration system. The CamGT high efficiency air filter solution not only improved the noise levels, it also increased turbine availability, improved pressure drop and helped the gas turbine produce more power.
After three years of operation the CamPulse GTC F9 cartridge gas turbine air filters helped improve power output, decrease filter replacement frequency, and save over $400 000 as a result of lower pressure drop.
Gas Turbine Application: Do you operate in a coastal or offshore site? Unfortunately, you probably have to deal with corrosion related issues. You can, however, operate corrosion-free if you take the right measures.
Turbomachinery: Air inlet filtration systems should be designed to suit the environment. Because of market pressures, a general design has been used in widely varying environment conditions. Before making your purchase, get an assessment.
Gas Turbine Application: The quality of air inlet filters is essential for optimal gas turbine performance. Protecting the turbine with site-specific filtration solutions will assure profits are kept high.
United Kingdom